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Basic Info.
Model NO.
BHTIE-1166
Material
High-Speed Steel
Processing Method
Punching and Shearing Mould
Technics
Forming Die
Process Combination
Single-Process Mould
Manufacturing Technology
Computer Technology
Mold Cavity Technology
CNC Milling
Milling Speed
High Speed
Parts Detection Method
Measurement of Three Axis NC
After-sales Service
Quality Problems, Free Replacement
Punch Material
M2, D2, Skh, SKD
Die Material
M2, D2, Skh, SKD
Coating
Tin / Ticn
Hardness
HRC62-63
Punch Tolerance
0, +0.01mm
Multitool
Punch Adapter, Die Holder, Stripper
Multitool Model
2/5/6/10 Stations
Transport Package
Thick Wooden Box with Air Bubble Film Inside
Specification
SIZE 1, 2
Trademark
BHTIE
Origin
China
HS Code
8207300090
Production Capacity
168000 PCS Per Month
Product Description
| 1).Available Punch Machines Brands | Trumpf,Amada, Finn-Power, Prima-Power, Euromac, Baykal, Ermaksan, Durma, Bystronic, Gasparini, Haco, LVD, Tailift, Yawei, Yangli, JFY, YSD, MVD, LFK, Rainer, SimasV, SNK, Dener, ITE, etc... |
| 2).Material and treatment Selection of tool material (Type of material) is very important in terms of the quality of the processed product and the tool life (processing cost). This time, we summarized the typical material for tooling. We use the following material for Punch body and Die.  | M2 (SKH51) It is one of the most widely used materials among M2. Compared to D2, it is a material excellent in abrasion resistance, impact resistance and toughness. It is suitable materials such as stainless steel and a large amount production D2 (DC53) It is a typical tool steel for sheet metal processing which is excellent in mechanical properties and heat treatment characteristics. We adopt Super-subzero treatment to further improve wear resistance. ASP-23 It is chromium molybdenum vanadium powder high speed steel. It has the characteristics of high wear resistance (anti- abrasive wear), high compressive strength, very good harden ability, and good toughness. |
| 3).LIFE COUNTERMEASURE FOR TOOLING | |
| TiCN Coating : Ticn treatment to our premium high speed steel. Hardness of surface is Hv2,700 - 3,000 which is harder than Tin coating. | BHTIE coating treatment |
 | NARROW PUNCH There is a punch type such as narrow type, open end type, super narrow type etc. which made it difficult to break by shortening the effective punch length and increasing the strength of the punch |
 | THICK PLATE PROCESSING A tool that provide taper relief on the punch and reduce seizure and contact with the material. |
| OTHER LIFE COUNTERMEASURES -.Check for misalignment of turret station and wear of turret key etc. -.Combined use with tools for slug pulling measures. -.Implementation of early regrinding. -. Put a small rounding on the corner of Square / Rectangle punch. As life countermeasures of the tool, it is recommended to select a tool that is acceptable for the processing conditions such as the quality and thickness of material. | |
| 4). REFERENCE APPROPRIATE CLEARANCE Clearance = material thickness x clearance ratio | |||
| Material | Clearance ratio | Tensile Strength (N/mm2) | |
| Servo-Hydraulic Machine | Mechanical Machine | ||
| Mild Steel(Cold Roll) | 0.2-0.25 | 0.15 | More than 270 |
| Mild Steel(Hot Roll) | |||
| Stainless(Hard) | 0.25-0.3 | 0.2 | More than 520 |
| Stainless(Soft) | More than 450 | ||
| Aluminum(Soft) | 0.15-0.2 | 0.1 | More than 95 |
| Aluminum(Hard) | More than 215 | ||
| Copper | 0.2-0.25 | 0.15 | More than 275 |
| Brass | 0.2-0.3 | 0.2 | More than 410 |
| High Tensile Steel | More than 590 | ||
| -.The shear resistance should be about 80% of the tensile strength as a guide. -. Please multiply x 1.4 to the calculation result in case of more than 3.2mm thickness. -. Please calculate based on the number of shear resistance and Tensile strength for the material which is unspecified on the left table. -. If there is a workpiece, please actually perform punching and purchase the appropriate clearance referring to the table below. -. The minimum clearance is depends on machine specifications. Please also check the machine specifications. | |||
| 5) BHTIE Punching Press Tooling Catalogue | ||
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| 7). SPECIAL Applications |
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| CNC Machine Center,EDM, WEDM, CNC Grinding Machines, CNC Milling Machines, more than100 sets, mostly are imported from Europe and Japan. Not only for our own Tooling Designing, Tooling manufacturing, Tooling Maintenance , BHT also provide OEM machining service for our international customers. |
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| BHT have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen) |
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